DINSE Robotic Welding

Robots love DINSE welding systems. Offering speed, efficiency and precision, DINSE robotic welding torches for MIG/MAG and TIG perform welding processes with consistently high quality, giving a significantly longer service life.

DINSE robotic welding torches are highly regarded for their precision, efficiency, and durability in automated welding processes, especially suited to MIG/MAG and TIG welding applications.

These torches incorporate advanced cooling and gas distribution technologies, increasing their longevity and ensuring consistent high-quality welds, even under demanding conditions. With robust construction and user-friendly features like quick nozzle changes, DINSE torches offer reliable robotic welding solutions for both conventional and hollow-wrist units.

Olympus Technologies is the trusted UK supplier of DINSE welding system solutions. We have partnered with Dinse for over 30 years, receiving the product training and insight to ensure we can provide detailed expertise as well as high-calibre equipment.

Our own in-house DINSE specialist Paul Walton is primed to answer customer questions and help you optimise your welding automation process.

Quality is our routine: The DINSE standard torch head for automated welding has all the top features of our systems and welds with up to 450 amperes at 100 percent duty cycle.

Efficient and flexible: The DINSE torch head scores with a reproducible TCP as well as 400 amperes of welding power at 100 percent duty cycle. Also available in a separable version (e.g. the product shown).

54-Series Standard Torch Heads

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Ready for evolution: The latest DINSE automatic torch generation has once again improved in many areas - from TCP accuracy to cooling and cost savings. In the process, the DIX METZ 74-series achieves a welding performance of up to 550 amperes and the -79-series up to 400 amperes, both at 100 percent duty cycle.

DIX METZ 74xx/79xx Automatic Torches

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New! Compact and powerful: the DIX FD 300’s wire feeding system is designed for hollow wrist robots, with a system that’s easy to set up, operate, and maintain, featuring self-threading wire, tool-free profile roll changes, and built-in lighting for low-light environments. Compatible with all DINSE automatic torches, customisable options are available, including assignable keys and colour-matching lids.

DIX METZ 74xx/79xx Automatic Torches

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Torch necks in 9 different lengths and bending angles
All models and wear parts directly available from stock
Reduced cost compared to special solution
Maximum flexibility when welding complex geometries

The Fantastic Eight Torches

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Advantages of DINSE Robotic Welding

DINSE robotic welding torches offer a powerful blend of efficiency, durability and quality, combining to offer a cost-effective robotic welding solution. Engineered for high performance, these welding torches ensure precise and reliable welds, improving both productivity and the longevity of your automated welding solutions.

The adaptable design delivers a variety of lengths and directional torch ends, allowing for greater flexibility and access in hard-to-reach welding areas. This versatility enhances efficiency, enabling companies to manage different welding needs with a single-torch system.

The user-friendly features of DINSE robotic torches, like their interchangeable torch ends, make it easy to switch functions without the need for an engineer, thus reducing downtime and saving on maintenance costs. Furthermore, the precise alignment of the tool centre point (TCP) means that every adjustment maintains welding accuracy, contributing to consistently high-quality welds. In adopting high-performance welding torches like these, manufacturers can achieve precision welding that optimises output while ensuring durability and efficiency.

In the UK, Olympus Technologies provides these advanced DINSE torch systems, along with friendly specialist support.

Client Industries:

Robotic welding delivers significant benefits, from improved efficiency to consistent, high-quality results in large-scale applications. Automated welding solutions streamline workflows, boost production rates, and reduce human error, making them ideal for businesses looking to enhance output while lowering costs. DINSE robotic welding torches serve a broad range of industries where precision, efficiency, and durability are paramount. The automotive and shipbuilding industries, the aerospace sector and the construction industry all benefit from the consistent strength, precision and reliability of automated welding solutions. DINSE robotic torches meet the demands of these diverse sectors, providing intelligent welding solutions that boost efficiency and consistently deliver high-performance levels.

DINSE Robotic Welding

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Q: What are the advantages of using DINSE welding torches in MIG/MAG welding?

A: DINSE systems transfer heat and current perfectly due to the choice of materials, combined with intelligently guided cooling media. Dual-circuit liquid cooling ensures they handle high amperages with minimal heat buildup, which is essential in automated, high-precision welding environments. This combination improves the longevity of the wear parts and the accuracy of the tool centre point (TCP) to a top level - even at high duty cycles.

Q: How user-friendly are DINSE welding torches, for MIG/MAG welding application?

A: The DINSE MIG/MAG models are modular, allowing easy interchangeability of torch ends and consumables. This adaptability means users can modify the torch configuration on-site, adjusting lengths and angles to meet specific welding needs without engineering support. For example, the robust trapezoidal thread makes it easy to rapidly change the gas nozzle. Screw the nozzle on and off with just 1.5 to 2 turns - significantly faster than normal threads.
Olympus Technologies provide specialist in-house guidance for DINSE products. If you have any queries about the DINSE range, we’re ready to discuss reliable and user-friendly solutions to your requirements.

Q: Which DINSE system features benefit TIG welding?

A: DINSE sets have a screwable electrode on the gun head. This can be precisely cooled, enabling a reproducible TCP (tool centre point). The gun holders have high mechanical strength, dimensional accuracy, are lightweight, and have excellent corrosion resistance. Due to their different lengths and angles, they are also suitable for different TCP. For a straightforward arc welding electrode exchange, gun holders are available in a foldable version.

Q: What are the advantages of purchasing DINSE robotic welding torches directly through Olympus Technologies?

A: Olympus holds DINSE Premium Partner status and is the UK’s authorised DINSE distributor. We guarantee genuine products and access to the latest torch models and upgrades. We’ve distributed DINSE products for three decades, and can confidently say we’re experienced with DINSE products, perfectly positioned to offer tailored guidance on torch selection, setup, and maintenance.
We also provide robust after-sales support, from troubleshooting to servicing, essential for maximising uptime and continuation of efficient operations. Being UK-based, we also offer quicker delivery and responsive customer service compared to international suppliers, again reducing lead times and helping you maintain productivity.
Our in-house DINSE expert Paul Walton has received training through the DINSE Academy and is primed to answer all customer questions, helping you optimise your welding automation process.

Q: Key takeaways! In summary, what are the advantages of DINSE robotic welding torches?

A: These key features distinguish DINSE as high-performance, cost-effective robotic equipment that will optimise your welding process:
Dual-circuit liquid cooling: The cooling medium flows through the entire length of the welding gun in annular channels. It thus cools the contact tip and gas nozzle particularly efficiently. The result: significantly longer service life and maximum productivity for longer welding with up to 550 amperes.
Efficient gas routing: All DINSE welding sets meet this requirement and include a separate shielding gas guide with recessed contact tip for optimum gas coverage, making gas losses a thing of the past.
Effective gas cooling: The gas flows in cascade through annularly arranged longitudinal channels over numerous transverse ribs to the contact tip. This intelligent design enables excellent cooling and maximum duty cycle for welding operations with up to 350 amperes.
Modular design: DINSE welding torch components can be flexibly combined. This means that you always receive torches that are optimally matched to the respective welding task.