Bespoke vs Off-the-Shelf Cobots: Which Wins for Your Automation Needs?

Adam Swallow Director at Olympus Technologies
Adam Swallow
Managing Director

Contents

At Olympus Technologies, we know just how game-changing collaborative robots can be.

As a leading cobot and robot integrator based in Huddersfield, we’re all about helping businesses like yours unlock the power of robotic automation, especially when it comes to efficient production, smarter manufacturing processes, and future-proofing operations with clever tech like machine vision and AI.

Whether you're new to automation or already running a busy factory floor, one question comes up time and time again: Do we need a bespoke cobot solution or an will an off-the-shelf system cover our needs? Well, let's break it down.


What Do Cobots Actually Do?

Cobots (that’s short for collaborative robots) are designed to work safely alongside human workers, unlike traditional industrial robots that need to be locked away in cages. With built-in safety features like force sensors, cobots can take on repetitive tasks while your team focuses on high-value work.

We’ve seen cobots boost performance in all kinds of settings - machine tending, welding, press brake tending, quality inspection, palletising, and more. Their flexibility and ease of use make them a perfect fit for modern factory floors aiming to stay agile and competitive.


Off-the-Shelf vs Bespoke Cobots: What’s the Difference?

TypeBest For
Off-the-ShelfFast deployment, low complexity, cost-effective jobs
BespokeComplex processes, system integration, high-volume or precision work

Off-the-shelf components come ready to plug and play. They're great for businesses starting out with automation solutions, especially if you’ve got repetitive tasks that don’t change much day to day.

Bespoke solutions, on the other hand, are built around your specific needs. We design these at Olympus to match your workflows perfectly - especially useful in complex operations like dispensing, multi-stage assembly, or integrating robots with legacy systems.


When to Choose a Bespoke Cobot

Here’s where bespoke cobots shine:

  • You’ve got a unique process or irregular parts to handle
  • You need tight integration with your existing machines and systems
  • You're aiming for long-term operational efficiency and reduced waste
  • Your product quality depends on precision and consistency

Think high-mix, low-volume production or high-precision jobs like vision inspection or electronics assembly. Sure, the initial investment might be higher, but the long-term ROI can make it well worth it.


When Off-the-Shelf Makes Sense

If you're testing the automation waters or need something simple and speedy, off-the-shelf cobots are often the way to go. They’re:

  • Budget-friendly and easy to set up
  • Ideal for straightforward tasks like case packing or basic machine tending
  • Great for businesses that want to scale gradually
  • Backed by proven safety features and quick deployment

At Olympus, we often recommend these for customers looking to get started fast without a big upfront commitment.


How Cobots Support Human Workers

Let’s talk people. Cobots don’t replace jobs - they enhance them.

  • They take on the boring or hazardous bits, reducing strain and risk
  • Your team can upskill, learning to program, maintain, and optimise these machines
  • Roles become more flexible - think “robot operator meets quality control specialist”
  • And let’s not forget, younger workers are often keen to get hands-on with this tech

Plus, cobots help businesses identify areas where processes can be streamlined, bringing new capabilities to the whole team.


A Competitive Edge with Olympus Technologies

Companies that embrace automation, especially with bespoke robotic solutions, are positioning themselves for success:

  • Faster, more consistent production
  • Fewer errors, less rework
  • Easier scaling to meet demand
  • A smoother path into Industry 4.0 and smart manufacturing

At Olympus Technologies, we specialise in integrating cobots with CNC machines, creating seamless workflows that boost productivity without disrupting your existing setup. We also develop user-friendly robot software plug-ins that make operating your robot arm as easy as possible.


Final Thoughts: So, Which Wins?

Both solutions have their place - and that’s the beauty of it. Here's a quick recap:

Go bespoke if:

  • Your processes are complex or variable
  • You need precision, customisation, or integration
  • You want to future-proof your setup

Go off-the-shelf if:

  • You’re new to automation
  • Your tasks are simple and repeatable
  • You’re looking for speed and cost effectiveness

Verdict: Bespoke wins on complexity and long-term performance. Off-the-shelf wins on speed and budget.

Whatever you choose, Olympus Technologies is here to help. We design and deliver reliable, efficient, and smart automation solutions - and we’re always happy to chat about how we can support your next big move - get in contact with us here.


FAQs: Your Questions on Cobots and Automation Answered

What is industrial automation?

Industrial automation uses control systems, robotics, and software to run manufacturing tasks with minimal human input. The goal? Streamlined production lines, improved safety, and better overall efficiency.

How does artificial intelligence fit into robotic automation?

Artificial intelligence (AI) gives robots the ability to learn from data and improve their performance over time. Many cobots use AI for tasks like vision inspection, motion planning, and adapting to changes in their environment - making them smarter and more responsive.

How safe are cobots around human operators?

Cobots are designed with risk assessment in mind. Features like force limiters and sensors monitor applied force and surroundings to prevent injury. This makes them ideal for collaborative applications where they work side by side with a human operator.

What’s the difference between cobots and traditional robots?

Traditional robots usually work in fenced-off zones and require more programming and safety infrastructure. Cobots, however, are built to work safely around people, require less space, and are easier to program - ideal for agile manufacturing setups.

Article written by
Adam Swallow Director at Olympus Technologies
Adam Swallow
Hi, my name is Adam Swallow and I am the Managing Director at Olympus Technologies in Huddersfield. Olympus Technologies is an innovative robotic integrator, specialising in delivering high quality bespoke turnkey projects across multiple business sectors, as well as creating ‘off the shelf’ robotic solutions for common business processes, including welding, palletising and laser marking.
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